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Small guniting machine for refractory works

Small guniting machine for refractory works can usually be classified as a dry mix refractory gunning machine or an electric refractory gunite machine. Its core function is to spray dry powdered refractory materials (such as refractory mud and castables) at high speed onto the construction surface through compressed air or electric drive to form a refractory protective layer.

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A small guniting machine for refractory works is ideal for repair, maintenance, and small-scale lining applications in industrial furnaces, kilns, boilers, ladles, and incinerators. These compact machines are portable, easy to operate, and perfect for jobs where large equipment would be impractical.

dry gunning refractories machine
dry gunning refractories machine

Features of small guniting machine for refractory works:
1. Compact & Portable: Lightweight design with wheels or handles for easy movement.
2. Electric Drive: Many small units use electric motors for consistent feeding.
3. Dry-Mix Capability: Dry-mix: Dry refractory material is fed into the machine, and water is injected at the nozzle. Offers good control and less rebound.
4. Adjustable Spray Rate: Typically 0.5 to 3 tons per hour, depending on model.

output of refractory gunning machine
output of refractory gunning machine

5. Nozzle Assembly: Ergonomic spray gun with water ring for on-site hydration (dry-mix).
6. Dust Control: Some models include dust suppression features.
7. Material Compatibility: Works Alumina, magnesia, high-alumina, and calcium aluminate-based refractory mixes are used.

small refractory guniting machine
small refractory guniting machine

Small guniting machine for refractory works application scenarios:
1. Industrial Furnace Repair
Spraying the inner linings of blast furnaces and converters in the steel industry, achieving a refractory layer thickness of over 200mm and extending service life by 3-5 years.
Repairing the breast walls of glass melting furnaces, the bond strength between the sprayed material and the substrate is increased by 40%, reducing thermal shock damage.
2. Thermal Insulation in the Power Industry
Anti-wear spraying of boiler water-cooled walls, using refractory materials containing silicon carbide, increases wear resistance by 60%.
Repairing the inner walls of waste incinerators, with a temperature resistance of up to 1200°C and excellent corrosion resistance.
3. Construction Repair
Repairing cracks in concrete structures, the sprayed material achieves a strength of C60 and can withstand pedestrian traffic within an hour.
Repairing the refractory layer of tunnel vaults, achieving a single-day completion rate of over 200 square meters, meeting subway construction schedule requirements.

If you are looking for suppliers of small guniting machine for refractory works, please contact us directly at info@gaodetec.com.

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