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Electrical refractory gunning machine

An electrical refractory gunning machine is a specialized piece of equipment used in high-temperature industrial applications, such as steelmaking, cement production, and other metallurgical processes. It is designed to apply refractory materials (heat-resistant linings) to the internal surfaces of furnaces, kilns, ladles, and other vessels that are exposed to extreme heat.

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Electrical refractory gunning machine is a specialized, electrically powered device that applies refractory materials (such as refractory concrete, ceramic coatings, and fireclay) to the linings of high-temperature industrial equipment (such as furnaces, kilns, boilers, and ladles) using a high-speed spray gun.

electric gunning machine for refractory
electric gunning machine for refractory

Its core functions include:
1. Efficient Repair: Rapidly repairs the refractory layer of industrial furnace linings, extending equipment life.
2. Precise Application: Suitable for small-area repairs or when precise control of material thickness is required.
3. Adaptable: Capable of handling dry, wet, or premixed refractory materials to meet diverse process requirements.

electric motor refractory gunning machine
electric motor refractory gunning machine

Features and components of electrical refractory gunning machine:
1. Electrical Power System:
– Unlike traditional pneumatic or diesel-powered gunning machines, the electrical version is powered by an electric motor.
– Offers precise control over the feeding and spraying mechanisms.
– Environmentally friendly and suitable for indoor or enclosed environments where emissions are a concern.
2. Refractory Material Feeding System:
– Typically includes a hopper for holding dry or pre-mixed refractory material (such as castables, gunning mixes, or ramming materials).
– A screw conveyor or auger system feeds the material consistently into the delivery system.
3. High-Pressure Delivery System:
– Uses an electric pump or rotor-stator mechanism to propel the mixed refractory material through a delivery hose.
– Ensures uniform application and good adhesion to vertical or overhead surfaces.
4. Gunning Lance or Nozzle:
– The operator controls a flexible hose with a nozzle to direct the refractory spray onto the repair area.
– Some systems include robotic arms for automated application in hard-to-reach areas.
5. Control Panel:
– Allows the operator to adjust material flow rate, water ratio, and pressure.
– May include PLC (Programmable Logic Controller) integration for automation and monitoring.

electrical refractory gunning machine spraying effect
electrical refractory gunning machine spraying effect

Applications of electrical refractory gunning machine:
– Repair and relining of basic oxygen furnaces (BOF) and electric arc furnaces (EAF).
– Maintenance of blast furnace runners and tapholes.
– Lining of ladles, torpedoes, and cement kilns.

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